Regular maintenance and inspection are key to ensuring the stable, safe, and long-term operation of oil-immersed transformers. At Kerun, we provide a comprehensive maintenance and service plan to maximize the performance and lifespan of your transformers. This article outlines our detailed regular maintenance schedule, designed to meet the various needs of our customers.
- Importance of Regular Maintenance
Transformers are crucial components of power systems, and their stability directly impacts the reliability and safety of power supply. Kerun understands that factors like operational environment, load conditions, and external environments can all affect transformer health. To ensure optimal performance and extend transformer life, we offer a detailed set of maintenance services for regular and emergency care. These services aim to keep the transformer running efficiently, minimizing the risk of downtime and unexpected failures.
- Kerun's Oil-Immersed Transformer Maintenance Plan
Daily Maintenance (Monthly or Quarterly)
Daily maintenance is the foundation for ensuring the continuous operation of your transformer. Kerun recommends performing monthly or quarterly basic checks, including the following:
- Oil Level Check: Ensure the oil level is within the normal range to maintain the cooling system’s effectiveness.
- Oil Color and Temperature Check: Monitor the color and temperature of the oil, ensuring there are no signs of contamination or overheating.
- Insulation Resistance Check: Test the insulation resistance of the transformer’s components to ensure safe operation.
- Mechanical Check: Inspect the external structure for any damage, cracks, or vibrations that could indicate issues.
- Cooling System Check: Verify the proper functioning of the cooling system, including oil pumps and fans.
Semi-Annual Maintenance (Every 6 Months)
Every six months, a more detailed maintenance procedure is recommended. This includes:
- Oil Sampling and Testing: Collect oil samples for dissolved gas analysis (DGA) and assess the quality of the oil to detect potential issues.
- Load Current Measurement: Measure the load current and assess whether it aligns with the rated value.
- Connection Check: Inspect all electrical connections for tightness, ensuring they are free from corrosion or wear.
Annual Maintenance (Once a Year)
Annual maintenance is a comprehensive checkup to ensure long-term safe operation. It includes:
- Insulation Resistance Testing: Measure the insulation resistance across key components to ensure they meet design standards.
- High-Voltage Testing: Perform high-voltage tests to assess the transformer's insulation performance.
- Internal Cleaning: If necessary, clean the transformer’s interior to remove dust and foreign objects that could affect its operation.
Major Overhaul (Every 4-6 Years, or as Needed)
For transformers that have been in service for an extended period, a major overhaul is recommended. This includes:
- Disassembly and Inspection: Completely disassemble the transformer to inspect critical components, including the core, windings, and electrical connections.
- Mechanical Testing and Servicing: Check for mechanical wear, corrosion, or damage and replace components as needed.
- High-Voltage Testing: Perform high-voltage tests to verify the integrity of the insulation system.
- System Optimization and Upgrades: Based on operational conditions, upgrade systems and optimize cooling performance or install monitoring systems.
- Flexibility and Customization of Maintenance Plans
Kerun understands that each client has unique operational conditions and requirements. Therefore, we offer flexible and customized maintenance plans based on the specific needs of each customer. Whether it’s extreme weather conditions, harsh environments, or specific industry requirements, Kerun tailors its maintenance services to ensure maximum uptime and efficiency.
We work with clients in large-scale industrial sectors, including power generation and critical infrastructure, offering full lifecycle services from transformer selection and installation to long-term maintenance. This ensures that your equipment is always in optimal condition, minimizing downtime and extending transformer life.
- Benefits of Kerun's Maintenance Services
Professionalism and Experience
Kerun’s maintenance team consists of highly skilled engineers and technicians with extensive experience in the field. They are capable of providing professional and accurate maintenance services for all transformer models.
Complete Lifecycle Support
From design and manufacturing to installation, commissioning, and after-sales service, Kerun offers a complete solution to ensure that your transformer operates efficiently for its entire service life.
Remote Monitoring and Diagnostics
For transformers equipped with smart monitoring systems, Kerun offers real-time diagnostics and remote monitoring. This allows us to continuously track the transformer’s performance and identify potential issues before they lead to failures.
- Conclusion
Kerun’s comprehensive oil-immersed transformer maintenance and service plan is designed to ensure the long-term, reliable, and safe operation of your equipment. Through regular inspections, oil testing, high-voltage assessments, and more, we provide a tailored approach to transformer maintenance. This plan maximizes equipment performance, reduces downtime, and prolongs the life of your transformer.
For detailed maintenance plans or customized services, please contact us. Kerun is committed to providing you with the best solution to keep your transformers running at peak performance.