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Stock code : 920062

Solar Photovoltaic System-Solution

TOC

Industry Overview and Application Innovation

Integrated Solutions for PV Power Plants & C&I Distributed PV

In PV power plants and commercial & industrial (C&I) distributed PV applications, Kerun Intelligent Control Co., Ltd. provides integrated power equipment and services covering the full chain of step-up grid connection — power distribution — protection & control — O&M support. Our core product portfolio includes PV substation main transformers / step-up transformers, prefabricated substations (box-type substations) (centralized European-type, distributed European-type, centralized American-type, distributed American-type), HV/LV switchgear assemblies (including RMUs, metal-clad switchgear, LV distribution panels, etc.), and new-energy supporting integrated solutions such as prefabricated cabins / battery energy storage cabins—all configurable and customizable to project voltage level, grid-connection scheme, and site installation conditions.

Case Study: Malaysia 80MW  Project

20 Foot Containerized Substation

Standards Compliance & Key Advantages

Kerun’s design and testing system strictly benchmarks major international and domestic standards (such as IEC 60076 / GB/T 1094 for transformer standards and IEC 62271 for switchgear standards), and we can implement environmental adaptation packages for high temperature, coastal salt mist, high altitude, and sandy/dusty conditions as required. Backed by years of experience in grid and new-energy projects, we deliver advantages including more accurate solution matching, tighter manufacturing process control, more consistent quality, and faster response—helping customers achieve higher grid-connection reliability, lower operational risk, and more predictable life-cycle cost.

    Loading Pv Transformer Onto The Truck.
    Photovoltaic Transformer Box 1
    Transformers For New Energy

    From Factory Integration to Site Energization

    To protect the project schedule in a PV site, the solution is built around factory integration rather than on-site assembly. The oil-immersed transformer is completed with strict checks on sealing, accessories, terminals, and safety details, then integrated with the SF6 RMU and the 0.8kV LV switchboard (4000A busbar) inside a 20ft containerized substation (Model YBW-6300(3150)/33(11)-0.8).

    Once delivered, the unit is positioned on a prepared foundation, followed by MV/LV cable termination and earthing connection. With most wiring and functional verification completed before shipment, commissioning becomes faster and more predictable—focused on interlocks, insulation verification, and protection setting—supporting safe energization and quick grid connection under humid and tropical conditions such as Malaysia.

    20ft Containerized Substation Solution

    Model: YBW-6300 (3150) / 33 (11) – 0.8
    Designed for fast deployment, high reliability, and low on-site workload—especially for PV plants and energy storage systems in humid and tropical environments.

    A. Project & Supply Overview

    Item Description Remarks
    Project Malaysia Export – 80MW PV Power Plant + Energy Storage Project PV application
    Product 20ft Containerized Substation (Prefabricated Substation) Factory-integrated package solution
    Quantity 33kV system: 2 units; 11kV system: 2 units (Total 4 units) Project supply scope
    MV Switchgear SF6 Gas-Insulated RMU (GIS RMU) Compact, reliable, suitable for humid environments
    Transformer Type Oil-immersed Power Transformer Engineered for long-term stable operation
    LV Switchboard 0.8kV, 4000A main busbar Optimized for PCS busbar and high-current collection
    Frequency / Phases 50Hz / 3-phase Configurable upon request
    Delivery Concept Factory-integrated, tested before shipment, plug-and-install at site Less on-site work, faster commissioning

    What Makes This Solution “Project-Friendly”

    Instead of shipping separate components and leaving complex integration to the site, we focus on factory pre-integration: MV RMU + transformer + LV switchboard + auxiliaries are assembled, wired, and function-checked in-house. This reduces:

    • On-site installation time

    • Construction and commissioning uncertainty

    • Coordination workload between multiple subcontractors

    In short: we deliver certainty for your energization and grid-connection milestones.

    B. Main Electrical Ratings (Per Unit)

      Parameter Item Specifications Remarks
      MV Rated Voltage / Max System Voltage 33kV / Um=36kV (33kV version); 11kV / Um=12kV (11kV version)
      LV Rated Voltage 0.8kV (800Vac)
      Transformer Rated Power 3150 kVA Per unit
      MV Rated Current 55.1 A (33kV version); 165.3 A (11kV version) Calculated at 3150kVA
      LV Rated Current 2273 A Calculated at 3150kVA, 0.8kV
      LV Main Busbar Rated Current 4000 A (Copper busbar) IEC 61439 temperature-rise design basis
      Reference Power Capability of 0.8kV/4000A Busbar Approx. 5.54 MVA Engineering reference (actual depends on PF, derating, installation)

      Notes: Final short-circuit levels, protection settings, and feeder arrangement are confirmed by the single-line diagram (SLD) and grid requirements.

      “Factory-Integrated” Means Real On-Site Savings

      We don’t treat the factory as a production stop—we treat it as the first commissioning site. Before shipment, we verify:

      • Mechanical interlocking logic (MV)

      • LV functional checks and circuit continuity

      • Earthing integrity and bonding points

      • Ventilation / anti-condensation readiness

      • Labeling, terminal identification, and maintainability access

      This approach is built for EPC reality: less rework, fewer surprises, faster energization.

      C. Oil-Immersed Transformer (Technical Data)

      Parameter Item Specifications Remarks
      Type Oil-immersed power transformer Oil-immersed design for stable long-term operation
      Rated Power 3150 kVA Typical rating for PV/BESS step-up/step-down application
      Voltage Ratio 33/0.8kV or 11/0.8kV MV side depends on site grid level
      Vector Group Dyn11 Common selection for PV/BESS integration
      Cooling ONAN (ONAF optional) ONAF available if higher overload capacity is required
      Impedance 6.5% Engineering-typical value; adjustable per system study
      Tap Range / Method ±2×2.5% (DETC, off-circuit) Voltage adjustment during planned outage
      Insulation Level (Typical) Um 36kV: LI 170kVp / AC 70kV; Um 12kV: LI 75kVp / AC 28kV Typical IEC insulation coordination levels
      Temperature Rise (Typical) Top oil ≤60K; winding ≤65K Typical IEC limits for reliable thermal performance
      Losses As per IEC / project guaranteed limits Guaranteed values to be stated in the final offer
      Routine Tests IEC 60076 routine tests + factory QA checklist Full traceability with test reports before shipment
      Standard Accessories Oil temp / winding temp control, oil level indicator, PRD, sampling/drain valves, earthing points, etc. Accessory list can be expanded per project requirements

      Built for Humid & Tropical Environments

      In PV + BESS sites, moisture is a silent risk. Our design focuses on long-term stability through:

      • Anti-condensation heaters + ventilation strategy

      • Clear separation of MV / transformer / LV compartments

      • Robust sealing approach and cable entry treatment

      • Optional IP and anti-corrosion upgrades for coastal or high-humidity zones

      We design not just for “passing tests,” but for stable operation after months and years on site.

      D. MV Section – SF6 RMU 

      Item 33kV System (Um=36kV) 11kV System (Um=12kV)
      Switchgear Type SF6 RMU SF6 RMU
      Rated Current (Busbar / LBS) 630A 630A
      Short-Time Withstand 25kA / 1s (typical utility grade) 25kA / 1s (typical utility grade)
      Insulation Level (Typical) LI 170kVp / AC 70kV LI 75kVp / AC 28kV
      Typical Configuration 2× Ring LBS + 1× Transformer Feeder (recommended VCB module) + optional metering/feeder Same
      Transformer Feeder Protection VCB + numerical protection relay (recommended for 3150kVA) Same
      Gas Tank Sealed SF6 tank with pressure indication / alarm (as configured) Same
      Interlocks & Safety Earthing switch interlock, live-line indicator, anti-misoperation logic Same

      Safety & Maintainability: Designed for Real Operators

      We pay attention to what makes equipment truly “usable” on site:

      • Clear interlocks to prevent wrong switching sequences

      • Logical access and maintenance clearance inside compartments

      • Visible labels, terminal IDs, and functional markings

      • Earthing points and bonding straps placed where technicians actually need them

      Good equipment is not only strong on paper—it is easy to operate correctly.

      E. LV Section – 0.8kV PCS Busbar & Switchboard (4000A)

      Parameter Item Specifications Remarks
      LV System Voltage 0.8kV AC Suitable for PCS busbar and LV distribution in PV+BESS applications
      Main Busbar 4000A Copper busbar (IEC 61439 temperature rise design) Designed with sufficient thermal margin for continuous high-current operation
      Incomer Breaker ACB 4000A (motorized operation optional) Flexible for local/remote operation; motorized option supports unmanned operation
      Breaking Capacity (Recommended) Icu/Ics ≥ 65kA (final by short-circuit calculation) To be finalized based on system fault level and short-circuit study
      Outgoing Feeders MCCB/ACB feeders for PCS lines (quantity per project layout) Feeder quantity and ratings configurable based on PCS capacity and system architecture
      Metering U/I/P/Q/PF/kWh; power quality / harmonics optional Optional PQ monitoring helps improve system visibility and operational control
      Protection Functions Overcurrent / short-circuit / earth fault; EPO logic optional EPO supports emergency shutdown scenarios for BESS safety management
      Communication Modbus RTU/TCP; IEC104 / IEC61850 gateway optional Interface can be aligned with SCADA/EMS requirements and site communication protocol

      Application Site Installation

      20ft containerized substation (Model YBW-6300(3150)/33(11)-0.8) deployed for a PV + BESS project. The unit is factory-integrated with an SF6 GIS RMU, an oil-immersed transformer, and a 0.8kV LV switchboard (4000A busbar) for fast on-site installation. After placing the container on a leveled foundation, the EPC team connects the MV cables, LV PCS/collector cables, and earthing system, then completes commissioning (interlocks, insulation checks, protection settings) to achieve safe energization and quick grid connection.

        Service Philosophy: Delivery Is Not the Finish Line

        Our principle is simple: shipment is not success—energization is success.
        What customers value most is not “a product,” but project certainty:

        • Fast response and clear engineering communication

        • Transparent production milestones (inspection points and checklists)

        • Strong documentation pack to support EPC and O&M teams

        • Remote support during commissioning, and optional on-site guidance (per contract)

        F. Container, Structure & Protection (20ft)

          Parameter Item Specifications Remarks
          Container Type 20ft Prefabricated Container Enclosure Integrated MV RMU + Oil Transformer + LV Switchboard in one container
          Compartment Layout MV Compartment + Transformer Bay + LV Compartment Clear functional separation for safety, inspection, and maintenance
          Enclosure Protection IP54 (Optional IP55) Recommended for tropical & rainy environments
          Anti-corrosion C3 Standard (Optional C4) Upgradable for coastal / salt-mist locations
          Cable Entry Bottom Entry with Sealing Plates / Gland System; Side Entry Optional Sealed and engineering-friendly routing for faster site termination
          Ventilation / Dehumidification Forced Ventilation + Anti-condensation Heaters; A/C Optional Reduce insulation risk caused by moisture/condensation
          Lifting & Transport Lifting Lugs / Skid Lifting Points; Sea-freight Reinforcement Designed for safe handling and long-distance shipping
          Earthing Main Earthing Bar + Door Bonding + External Earthing Terminals Reliable grounding continuity for operator safety and system protection

          Scope of Supply

          • 20ft container enclosure and internal partitions

          • SF6 RMU (MV section) with protection scheme as configured

          • Oil-immersed transformer (33/0.8kV or 11/0.8kV)

          • 0.8kV LV switchboard with 4000A main busbar

          • Internal cabling, earthing system, auxiliaries (lighting/heating/ventilation as configured)

          • Documentation package: test reports, drawings, manuals, packing list (per contract)

            Photovoltaic Substation Installation And Use

            FAQ

            Q: How fast can commissioning be completed on site?
            A: With factory integration, site work is mainly foundation placement, cable termination, parameter setting, and system integration—significantly reducing the commissioning window.

            Q: Is this suitable for humid tropical sites?
            A: Yes. We apply anti-condensation measures, compartment separation, and protection/corrosion options tailored for high humidity environments.

            Q: What support do you provide after shipment?
            A: We support documentation, remote commissioning assistance, and optional on-site guidance based on project requirements.